Martial Art Floor Installation Directions
Parts: 1 Vinyl Tarp & rolls of crosslink foam.
Step 1
Sweep the area where the floor will be laid down and lay out a 1x4 perimeter or frame. The frame should be fastened to the floor with screws or a nail gun depending upon floor type.
Step 2
Roll out the foam and cut it into size to fit inside the frame. Leave a minimum of 1” of space between the foam and the frame to allow the foam to “spread out” and prevent buckling. (If you don’t give foam room to “grow” it may cause the foam to lift.) Use duct tape to cover the seams and don’t glue the foam to the floor.
Step 3
Spread out the tarp and prepare for stapling. If you have the time it is a good idea to let the tarp sit out overnight to get rid of some of the wrinkles.
Step 4
Prepare to start stapling. (A pneumatic stapler works best but an electric stapler also can be used.) Start in the centers of all sides and work your way to the corners so you can avoid problems when you get to the corners. Staple in 2-3 foot increments. (You don’t want anyone standing on the tarp while you are doing this.) It’s best to use one person to staple and a second person to pull the tarp.
Step 5
Prepare your top 1x4’s. We suggest routing the edge and sanding them for a clean look. You can also paint or stain the top boards before you install them to prevent any paint from getting on the floor.